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High vacuum dual source thermal evaporation coating for Organic Material film
The high-vacuum dual-source thermal
evaporation coating machine is an advanced evaporation coating instrument
equipped with two evaporation sources. It utilizes tungsten filament baskets
(or tungsten boats) as the evaporation sources, and the distance between the
sample stage and the evaporation sources is adjustable. This instrument can
stably evaporate metals and certain organic materials. Featuring a high-vacuum
stainless steel chamber with excellent sealing performance and vacuum properties,
it ensures a reliable vacuum environment. The chamber is equipped with an
observation window, allowing for visual monitoring of the coating process.
Equipped with a molecular pump system, it can achieve an ultimate vacuum of
10E-5Pa, which significantly enhances coating quality and meets the vacuum
requirements of most evaporation coating experiments.
The high-vacuum thermal evaporation coating
machine is a widely used experimental equipment in chemistry, materials
science, physics, and other fields. Its primary applications encompass the
following aspects:
I. Film Preparation
Metal Film Evaporation: The high-vacuum
thermal evaporation coating machine is particularly suited for evaporating
oxygen-sensitive metal films (such as Ti, Al, Au, etc.). These metal films have
extensive applications in electronic devices, optical devices, sensors, and
other fields.
Oxide Material Evaporation: This instrument
is also suitable for evaporating various oxide materials, which are of
significant value in functional films, ceramic coatings, photoelectric
materials, and other aspects.
Organic Material Evaporation: By modifying
certain configurations, the high-vacuum thermal evaporation coating machine can
also evaporate organic materials, fulfilling research demands in light-emitting
devices, organic solar cells, and more.
II. Sample Preparation and Modification
Electron Microscope Sample Preparation:
During the preparation of samples for electron microscopes (e.g., scanning
electron microscopes, transmission electron microscopes), the high-vacuum
thermal evaporation coating machine can deposit a thin film on the sample
surface to improve its conductivity, protect the sample surface, or enhance
imaging quality.
Surface Modification: Through evaporation
coating technology, a thin film can be formed on the surface of the substrate
material, thereby altering its surface properties, such as improving wear
resistance, corrosion resistance, optical performance, etc.
III. Scientific Research and Education
Scientific Research Experiments: The
high-vacuum thermal evaporation coating machine is an indispensable
experimental equipment in scientific research activities, used for the research
and development of various new materials and processes.
Educational Experiments: In the teaching of
material science, physics, and related disciplines, this instrument can also be
used to demonstrate the principles and operation processes of evaporation
coating technology, helping students better understand and grasp relevant
knowledge.
IV. Process Testing
Process Optimization: By conducting process
tests with the high-vacuum thermal evaporation coating machine, the impact of
different evaporation conditions (e.g., temperature, vacuum level, evaporation
rate) on coating quality can be evaluated, thereby optimizing evaporation
coating process parameters.
Quality Control: In industrial production,
this instrument can also be used for quality control and inspection of coated
products, ensuring that product performance meets relevant standards and
requirements.
In summary, the high-vacuum thermal
evaporation coating machine boasts extensive application value in film
preparation, sample preparation and modification, scientific research and
education, as well as process testing. With the continuous development of
science and technology, the application of this instrument in more fields will
continue to expand and deepen.
High vacuum thermal evaporation coating
instrument technical parameters:
Product name |
High vacuum dual source thermal
evaporation coating |
|
Product model |
CY-EVV195-II-HH-SS |
|
Sample stage |
Position |
Top setting |
Dimensions |
Diameter φ65mm |
|
Speed |
0-20 rpm |
|
Pitch |
Adjustable distance between sample holder
and evaporation source |
|
Adjustable temperature |
≦500℃ |
|
Thermal evaporation source |
Tungsten wire basket × 2, tungsten boat ×
2 |
|
Evaporation power supply |
Each evaporation source is equipped with
an independent power supply; two evaporation sources can be evaporated at the
same time |
|
Vacuum chamber |
Cavity size |
diameterφ195mm×H210mm |
Observation window |
diameterφ100mm |
|
Cavity material |
304 Stainless steel |
|
Opening method |
Open cover |
|
Film thickness measurement |
Crystal film thickness measuring
instrument (film thickness controller is also optional) |
|
Vacuum system |
Foreline pump |
Bipolar rotary vane pump, gas pumping
speed 1.1L/S |
Secondary pump |
Turbomolecular pump, gas pumping speed
600L/S |
|
Vacuum measurement |
Compound vacuum gauge (ionization gauge +
resistance gauge) |
|
System vacuum |
5×10-4Pa |
|
Control System |
CYKYSelf-developed professional-grade
controller |
|
Other parameters |
Power supply |
AC380V,50Hz |
Complete size |
600mm×650mm×1500mm |
|
Complete power |
7KW |
|
Complete weight |
260kg |