Smile, Smart, Speed
고객의 만족을 위하여 최선을 다하는 기업, 정문사이언스입니다.
고객의 만족을 위하여 최선을 다하는 기업, 정문사이언스입니다.
High-throughput spray pyrolysis system
High-throughput spray pyrolysis system is a
smart equipment to explore new generation material at faster speed for battery
electrodes and perovskite solar cell.Spray pyrolysis is a process in which a
thin film is deposited by spraying a solution on a heated surface, where the
constituent reacts to form a chemical compound. The process is particularly
useful for the deposition of oxides and has long been a production method for
applying a transparent electrical conductor of Tin oxide (SnO2) or Stannic oxide
to a glass substrate. Now this technique is increasingly used to prepare
perovskite thin film and battery electrode.
High-throughput spray pyrolysis system
specifications:
Power Input |
• 208 - 240VAC, 50/60Hz , single
phase • 3000W in total |
Spray Nozzle |
• Two spray nozzle are included o Compressive
air spray nozzle for thick film coating o Ultrasonic
spray head (compressed air assisted) with 150W 120Khz Generator for solution
viscosity < 30 cps. • One digital FMC is included for
delivery compresive gas in the constant pressure for spray nozzle. |
Syringe pump |
• Four Syringe pumps are included.
Three for the solution to be mixed and coated and one for cleaning D water. • Standard syringe capacity: 60ml
(other capacity is available) • Line speed range: 1 µm/min---120
mm/min adjustable (Flow rate=linespeed x the area of cross section in
syringe) • Accuracy: ≦ ±0.5%(when >30% FS) • Control: The syringe pumps are
controlled by either self digital control panel or main touch screen control
panel. |
Solution Mixing |
• Three types of solution will be
mixed and dispersed in the samll container before spraying. • Container szie: Φ25×100mm H(~
50ml) • Blade stiring Speed: 120 RPM |
Heatable Vacuum Chamber |
• The chamber is made of stainless
steel • Chamber size: 650×600×500mm • Max. Vacuum limit: 20 torr by
machncal pump, which is inclued. • Temperature control by 30 segments
programmable controller with +/- 10°C. |
Processing Platform |
• The precision X-Y-Z travel
mechanism is built inside the vacuum chamber, which will carry the spray
nozzle to the desired position for coating locally. o Travel
Distance: ( X-Y axis ) 200 mm Max Z axis: 60 mm Max. o Travel
Speed: 1mm/s - 12mm/s • One set of substrate plate with 36
cylinder mask is built in the bottom of the chamber. • Standard cylinder mask size:
18 mm diameter. Other sizes are available upon request. • The heating plate is installed at
the bottom of the substrate plate for pyrolysis treatment. o Temperature
Range: RT - 500℃Max. ( < 30 minutes) o Temperature
Unifomity: ≤±5℃ |
Control Unit |
• 7" touchscreen control panel
is installed on the front of the chamber, which programs and controls
all parameters for spraying. • Vacuum time and inert gas purging
time is programmable. • Flow rate and spraying time in
three syringe pump to each cylinder mask are programmable to form different
composition, and make 36 position coating automatically. • 128 recipes can be stored in the
control panel to achieve one button operation automatically. • Manual operation mode is available
to achieve coating point to point. • PC operation software is available
upon request at the extra cost |
Dimension |
1100L×730W×1500 H mm |
Net Weight |
1000 Kg |
Warranty |
One year limited warranty with lifetime
support (demo before purchase available) |
Warning |
The max pressure in the chamber is 0.02
Mpa. There is pressure release valve is built in the chamber to protect over
pressure. |