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Ultrasonic Spray Pyrolysis Furnace with Spray Nozzle and Powder Feeder

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CY-1200X-USPA is a Two Heating Zone Split Vertical Tube Furnace with vacuum sealed 100mm diameter quartz tube. It can introduce gas flow or liquid/ water atomization to the heating furnace, also be used for PVD, CSS or CVD coating. Two precision temperature controllers provide 30 segments heating and cooling program with +/- 1℃ accuracy independently. The vertical tube furnace is installed in a heavy-duty mobile cart for easy moving.

Technical parameters of Ultrasonic Spray Pyrolysis Furnace:

Furnace Structure
  • Two Heating Zone Split Vertical Tube Furnace for longer and uniform constant temperature zone.
  • The ultrasonic spray nozzle can make liquid/water atomized via gravity and low-pressure compressed air.
  • Volumetric Feeder for feeding solid powder into a furnace to form core/ shell structure

Upgrade
  • If you need a horizontal furnace, we will change to the same specification tube furnace at no cost.
  • You could upgrade from 40KHz to 3 KW and 120 KHz, Ultrasonic Spray Nozzle at extra cost

Power for Furnace

6KW (total) / each zone: 3KW

Voltage

AC 208-240V Single Phase, 50/60 Hz

Max. Temperature

1200℃ (<1 hr) each zone

Continuous Temperature

1100℃ for each zone

Max. Heating Rate

<= 20℃/min.

Temperature Accuracy

+/- 1℃

Tube Size and Materials
  • One 1000mm length quartz tube is included
  • OD: 100 mm, ID. 95 mm
  • Foam ceramic blocks with alumina coating are included, which is hanged on top of flange to protect O-ring damaged by heat radiation

Heating Zone Length
  • 200mm ( bottom )
  • 200mm ( top )
  • 400mm ( total )

Constant Temperature Zone

Constant temperature zone: 300 mm (+/-1℃) if two heating zones are at the same temperature

Temperature Controller
  • 30 programmable segments for precise control of heating rate, cooling rate and dwell time.
  • Built in PID Auto-Tune function with overheating & broken thermocouple broken protection.
  • Over temperature protection and alarm allows for operation without attendant(s).
  • RS485 Communication Port.

Vacuum Sealing Flange
  • Two stainless steel flanges with vacuum gauge and valves included
  • A hook ring is welded inside the top flange for hanging thermal block or crucible by wire

Gas outlet ( vacuum port ) on top with 1/4" barb connector.

Gas inlet on bottom with 1/4" barb onnector

Vacuum Level
  • 10E-2 Torr by mechanical vacuum pump
  • 10E-5 Torr by molecular pump
  •  Leak rate < 5 mTorr / min.

Heating Element

1300°C Fe-Cr-Al Alloy doped by Mo

Dimensions

550mm(L) x 380mm(W) x 520mm(H) exclude mobile   cart

600mm(L) x 600mm(W) x 1200mm(H) install with   mobile cart

Net Weight

About 80 kg (excluding mobile cart)

Shipping Size

48"(L) x 40"(W) x 72''(H)

Shipping Weight

400 lbs

Warranty

One year limited warranty with lifetime support