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Benchtop heating roll-to-roll tape casting system with electrostatic dust remover

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Benchtop heating roll-to-roll tape casting system is ideal for coating applications such as lithium-ion battery electrode slurry, solid state electrolyte film, and ceramic film research.This set of equipment has a modular design,including retractable roll, scraper, heated display roll module with pressure display and bottom heating drying module.

Benchtop heating roll-to-roll tape casting system main features:

1.R2R fashion enables the automatic substrate feeding and receiving

2.Doctor blade is included for tape casting

3.Bottom heated bed provides uniform heating and drying for the coating slurry

4.Pressure adjustable rolling press, upto 200C, 2 tons

5.Electrostatic dust remover provides particle-free coating environment

 

Benchtop heating roll-to-roll tape casting system specifications:

Working Voltage

208 – 240VAC, 50/60Hz,   Single phase

Max. Power Consumption

1.7 KW

Coating Method &   Precision
 
 
  • Tape casting is done with a doctor blade on a flat plate:        
  • Coating Thickness Precision: 10 microns.
  • One 150mm blade is included. It can take blade up to 180mm width.

Coating Performance
 
 
  • 150mm with included doctor blade.
  • Max. coating width: 180mm with optional doctor blade.
  • Max. substrate width: 200mm 
  • Speed: 100~800mm / minute adjustable
  • Thickness: 0~5mm adjustable
  • Max. Coating Length: Depending on the coating and substrate thickness. (The slurry consumption)

Drying Chamber
 
 
  • 100°C Max bottom heating bed
  • The casting flatbed is enclosed by a1000mm long drying chamber. A 1.5 KW heater enables continuous-flow heated circulation through the drying chamber. 

Static Dust Removal   System

The use of static system helps   eliminate the dust particles accumulated on the substrate and ensure a   dust-free coating environment.

Heatable Roll Pressing   System
 
 
  • Effective calendering width: 200mm
  • High strength hardening steel with hardness RC > 52  (Attention: It is not suitable for calendering materials with RC > 45)
  • Roller surface is plated by Cr for anti corrosive property
  • Roller Size: 96 mm Dia. x 220mm W
  • Temperature Upto 200℃ max., 
  • Pressure Upto 2T

Roll Pressing   Performance
 
 
  • Roller Gap: 0~2 mm adjustable
  • Dial Gauge Accuracy: 0.01mm
  • Pressure: 0~2T (Note: the actual calendering force is dependent on the material physical properties such as hardness and thickness. The rolling gap thickness will also affect the applied force.)

Roller Heating System

· Two digital temperature   controller with 30 segments programmable for control two rollers separately

·150℃ suggested (200℃ maximum)

· Max Heating Rate: 4℃/minute

· Power of Heating Elements:   1600W

· Temperature Control Accuracy:   +/-5℃

Dimensions & Weight

· 2400mm L *400mm W *450mm H with dust shield closed.

· 2400mm L *400mm W *700mm H with dust shield opened.

· 300 kg 

Warranty

1.One year limited warranty with lifetime support.

2.Rusting and damage due   to improper storage condition or maintenance are not covered by warranty   (Please use Acetone to clean and dry the doctor blade, slurry feeder, and   roller to avoid rusting).