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Multi-function roll-to-roll pilot coating system with multiple optional blades

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Multi-function roll-to-roll pilot coating system is an all-in-one machine that can select a variety of coating methods to achieve different coating process requirements. It can be applied to the surface coating process of various substrates. It is a pilot-type coating equipment.This is the most complete and universal pilot coating system that provides a broad adaptability to various coating slurries and film substrates (Cu, Al, PET, PP, PE).

1.Doctor Blade: Cost effective solution for 10~200 micron thick coatings (Continuous mode only).

2.Reverse Comma Blade (Transfer Coating): Cost effective solution for 30~200 micron thick coatings (Both continuous & intermittence mode).

3.Tape Cast Coating: Ideal for performing thicker coating up to 1000 microns with high viscosity slurry.

4.Micro-Gravure: Perfectly suitable for precise thin coatings from 1~3 microns （dry film thickness）.

5.Slot Die: Suitable for precision coatings as thin as 1 micron while providing a wide coverage for thicker coatings upto 200 microns.

Multi-function roll-to-roll pilot coating system specifications:

Working Voltage

208 - 240   VAC, 50/60 Hz, three Phase (380VAC three phase is available upon request)

Max. Power   Consumption

30 KW (50A Air breaker required)

Compressed Air 

0.5-0.8 MPa is required (Air compressor not included. )

 

Reeling/Unreeling   Diameter

· 350mm O.D Max. 

· Reeling/Unreeling shaft diameter: 3 inches

Coating Width

350mm Max.

Coating Speed

Max.5000mm/min

Coating Heads (please select in the Product Options)

 

1.Reverse Comma Blade

2.Doctor Blade

3.Tape casting

4.Slot Die

5.Micro-Gravure

Doctor Blade Coating
 
 

· Continuous coating mode only

· Coating thickness range: 10~200um  ( dried film )

· Typical slurry viscosity range: 500~10000 mPa.s

·  Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um

·  Auto-slurry feeder with 2 liters tank is available at extra cost.

Reverse Comma Blade (Transfer Coating)

· Two available coating modes (continuous and intermittent) selectable on the control panel.

· Coating thickness range: 30~200um  (dried film)

· Typical slurry viscosity range: 500~10000 mPa.s

· Precision: ±3μm; Edge to center thickness tolerance +/-5um

·  Auto-slurry feeder with 2 liters tank is available at extra cost  

Cast Coating
  • Tape casting technique is ideal for handling thicker slurry 5000~20000 mPa.s and thus thicker film coating is achievable (up to 1000um)
  • Continuous coating mode only
  • Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um
  • Slurry feeding screw pump with 4 liters tank is included.

Slot Die coating
  • The slot die is perfect for uniform film coating of 1 micron and up to 200-micron thickness. By changing the shim size with various patterns, you would be able to produce continuous, intermittent, or even grid coatings that match the shim patterns.       
  • MSK-156 slurry feeding screw pump with 4 liters tank is included, please click underline to view details
  • Minimum thickness & precision:1 µm (dried film), ±1%  
  • Typical slurry viscosity range: 200~10000 mPa.s

Micro-Gravure Coating

· Continuous and intermittent   coating modes are available for the user.

· Coating thickness range: 1~3um (dried film)

· Typical slurry viscosity range: 30~1000 mPa.s

·  Auto-slurry feeder with 2 liters tank is included.

Convection   Drying Oven 
  • Three zone design with independent temperature controllers.
  • Air flow rate:9.5/2800 (cm³/RPM) max. for a single zone, flow rate adjustable
  • Drying temperature: 150°C max±5℃
  • Power Consumption: 9KW for single zone (27KW total)
  • Heater length: 1.5m for single zone (4.5m total)

Product   Dimensions

L6600mm x W1200mm x H1850mm

Net   Weight

12.3t

Warranty
  • One Year limited warranty with lifetime support.
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty.