Smile, Smart, Speed

고객의 만족을 위하여 최선을 다하는 기업, 정문사이언스입니다.

HomeHOME > 회사소개 >

15KW Induction Heating System with 8.5 Quartz Tube and Temperature-Controller up to 2000℃

모델명 :

상품상세정보

CY-85KTC is a larger temperature-controlled induction heating/melting system with complete accessories, which includes a 15 KW Induction Heater, 8.5" (216mm) O.D Quartz Tube with Hinged type Flanges & Valves, Graphite Crucible & Refractory Assembly, 58L/m Recirculating Water Chiller, Vacuum Pump, and Mobile Cart. It is an ideal tool for growing crystal, melting and sintering new metallic alloys with melting point < 2000ºC (under protective gas environment).

Technical parameters of Induction Heating System:

Induction Heater

  • Working Voltage: 220V AC, 50/ 60Hz, Three Phases ( 380VAC, 3phase available upon request )
  • Working Current: 5~52 Amps (60A breaker required)
  • Max. Input Power: 15 KW 
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 80%
  • Induction Coil: 220mm(ID) x 65mm(H) 
  • Air Cooling: Rear Fan
  • Protection: Automatic water pressure, over-temperature, and overpower protection
  • Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover

Temp. Controller & Thermocouple

  • Precision digital temperature controller with Automatic PID tuning
  • 30 segments programmable for controlling heating and cooling rate as well as dwell time.
  • Overheating & thermocouple failure protection.
  • +/- 3temperature accuracy. 
  • Thermocouple: C type  ( 1/4"x10"L )  
  • Continuous Working Temp. Range: 1000~1900
  • Max. Working Temperature: 2000 (for less than an hour)
  • Max. Heating Rate: 
  •  4/second (1000-1200)
  • 3/second (1200~1500)
  •  1~2/second (1500~2000)

Graphite Crucible & Refractory liners

  • High Purity Graphite Crucible: 114 mm O.D x 100 mm ID x 142mm Height is included for induction heating. Max. Loading Capacity: Up to 1/2 of the total volume of the graphite crucible.
  • Max. melting capability: 4 kg for Iron (tested)
  • Three-layer special design refractory liner can withstand temperature up to 2200C.
  • Note: Graphite crucible is consumable, please order spare at CYKY

Sealing Flanges
 & Quartz Chamber

  • Two-end Open Quartz Tube is included with dimensions of 216 mm(OD) x 208 mm(ID) x 500mm(L),
  • Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve, and the barb fitting.
  • Bottom Flange: Stainless steel flange with a needle valve and KF-25 vacuum port. 
  • KF25 right angle valve& clamps and 1000mm long SS bellows are included for connecting to vacuum pump

Pressure Sensor

  • Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range up to 3.8x10E-5 torr
  • One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V Single Phase.

Flow Meter

  • Compact Direct Read Flow Meter, 100-1000 cc/min. with 1/4NPT
  • Accuracy: 4%
  • Optional: Precision MFC is available upon request at the extra cost

Water Chiller

  • Temperature range: 5 - 30°C
  • Water Flow Rate: 58 L/m
  • Note: It is recommended to use specific coolant to get the best performance.

Vacuum Pump

  • One 156 L/m Rotary Vane Vacuum Pump is included
  • Rate: 156 L/min up to 10e-2 torr vacuum.
  • Max. Power Consumption: 0.4KW / 0.37KW
  • If you choose high-speed turbo-pump, vacuum level can reach 10E-5 torr 

Heavy Duty Mobile Cart

  • Structure: Steel Frame Mobile Cart
  • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange

Protective Sheild

  • For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
  • For UL Certified version, a clear protective shield made of polycarbonate will be provided.
  • The protective shield is to be placed around the quartz tube to contain the shooting glass shards if accidents were to happen

Warranty

  • One year limited warranty with lifetime support
  • Consumable parts such as processing tube, thermocouple, refractory liners, o-rings and heating coil are not covered by the warranty

Net Weight

350 lbs