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Nano fiber double spinning and yarning system CY-NFES-SYS
Nano fiber double spinning and yarning
system is known as one of the most efficient, convenient methods to produce
fibers of a nanometric scale. These nanometric fibers reveal several remarkable
characteristics such as a large surface area to the volume ratio, high
porosity, flexibility in surface functionality, and superior mechanical
performance. Nanofibers are utilized in a wide variety of applications such as
filtration and multifunctional membranes, medical usages, and military systems
due to their outstanding properties.
Features of nano fiber double spinning
and yarning system:
1. Cabin Heating: Up to 45℃ using 1000 watt
coil heater
2. The chamber is provided with Residual
Charge Discharge Stick which is used for static removal.
3. Safety switch provided to switch off
H.V. Power supply when door is opened.
4. LED cabin lighting and back light to
view Needle tip and electro spin process.
5. Exhaust fan is provided for solvent
vaporization. It is also used for cooling down the equipment after spin
process.
6. Emergency stop is provided on the
control panel to stop the equipment where there is any emergency.
7. Graduation scale provided on the granite
surface in X & Y direction which helps the end-user to achieve repetitive
results by marketing the positions of syringe pumps, target and rim rotator.
8. User friendly software enables PC
interfacing that helps the regulation and control of various features like
Rotating speed of the funnel or mandrel collector, Spin Duration, horizontal
and vertical speeds of the spool, Syringe pump flow rate, etc
9. Rotating Mandrel targets of varying
diameters, Stationary target, Reciprocating XY target, metal funnel collector
and rim rotator provided with the system.
10. Coaxial spinneret: Our Nano fiber
electrospinning unit equips Coaxial spinneret which helps to produce Hollow
nanofibers and Core / Sheath nanofibers. This technology can also be used to
combine different characteristics of each polymer into one fiber.
11. System hood has features like Exhaust
fan, halogen lighting and transparent door for monitoring electrospinning
process.
12. Built-in Arc Protection Circuit
Specifications of nano fiber double
spinning and yarning system:
Item |
Detail |
Specifications |
High Voltage Power Supply |
CY-NFES-SYS comes with high voltage power
supply. Output voltage and current can be set using front panel knobs and
readout from the digital panel meters. |
1.15kV to +15kV Dual HV power supply,
0.5mA max Current 2.Digital Voltmeter and Current meter 3.Static Removal Device - Shorting Stick 4. Constant current / Constant Voltage
mode of operation 5.Built-in ARC Circuit Protection |
Independently Controlled Dual Channel
Syringe Pump |
CYKY’s CY-SPLF4 model syringe pump
provides independent control of two dual channel syringe pumps. The speed and
flow rate can be changed on both to achieve custom fabrications of
fibers. The Syringe pump also can be moved to and
fro in X axis. The maximum travel distance is 200mm. The movement is
controlled via PC. It can operate with standard
off-the-shelf syringes made of plastic, glass or stainless steel. The
microprocessor based control circuit can render a flow rate of 0.4 µl/hr
to 650 ml/hr (with 5ml Syringe). The syringe diameter, spin duration or the
target volume can be set by the user through the ElectroSpinner software
interface. |
1.To dispense from standard disposable or
glass syringes from 2.5 to 60ml 2. Syringe holder made of insulating
material to work under high voltage conditions 3.Motor control through microcontroller
to control and indicate flow rate 4.Four syringe dispensing system 5.PC based control with documentation of
parameters like syringe diameter, flow rate, spray duration etc. 6.Manual height adjustment platform to
vary the pump height according to the target height. |
Metal Funnel Collector |
Metal funnel collector is a funnel shaped
rotating mandrel where fiber yarns are formed and rolled into spool. A thin
film web of nanofiber is first formed on a metal funnel collector and is
drawn initially to a 3D cone shape. With the rotation of funnel collector, a
twisted nanofiber yarn is drawn from the vertex of the cone. |
1.Rotating speed : 300 to 4000 rpm 2.Material : Aluminium 3.Diameter : 100mm |
Yarn Spool |
Yarn Spool is compact and modular
motorized positioner for rolling the nanofiber yarn into spool. Stepper motor
is used as electrical actuator. Yarn Spool is XY axis configurable. |
1.Material : Acetal resin 2.Rotating speed : 1 to 100 rpm 3.Linear reciprocating movement : 50 mm |
Rotating Mandrel |
Rotating mandrels which comes with the
electrospinning unit can be used as a target to get an aligned continuous
mesh of nanofiber. It has a speed range of 300rpm to 4000rpm suitable for
electrospinning. Grounding of the mandrel to the HV power supply is attained
through a carbon brush contact. The rotating mandrel has a speed
stability of +/- 1%. CYKY’s CY-RM-01 is a high speed rotating mandrel
assembly which works with CY-MN series mandrels of 2mm to 100mm diameter and
is of 200mm length. No. of mandrels supplied are 100mm, 75mm, 50mm, 25mm,
15mm, 12mm, 6mm, 4mm, 2mm. |
1.Stainless steel drums of different
sizes 2.Rotational Speed: 300 - 4000 rpm 3.Grounding facility: Available 4.Actuator: Microprocessor controlled
BLDCmotor with hall sensor feedback 5.Speed stability: +/- 1% 6.PC based control with documentation of
speed and duration |
Y Plate Collector & Stationary Target |
This collector can be used as Stationary
target or as Y plate collector. The stationary target which acts as a collector
of electro spun nanofibers, is made of stainless steel plate such that it can
be held vertically on a table top. It also has connector for
grounding. Using a stationary target alone cannot
attain a uniform density of fibers, as most of the fiber is collected around
the point orthogonal to the syringe needle. Combined with X movement provided
on the syringe pump, the Y translation stage on the target keeps the target
move through a commanded motion profile. Depending on the motion
profile, fibers get collected uniformly on the target. The motion
profile can be created using a series of commands available in the
software. |
1.Plate Dimension250*175* 3mm 2.Plate Material: Stainless Steel 3.Grounding Facility: Available 4.Programmable Y motion profile to
control the nano fiber deposition characteristics 5.PC based motion control with
documentation of parameters like speed, traverse, motion profile and duration |
Needle Spinneret |
The Flat tipped metal needles are
provided for the easy flow of the nano fibers. The high voltage is connected
to the tip of the needle using metal clips. |
|
Fume Hood |
CYKY’s CY-FH-03 model fume hood provides
an enclosed atmosphere for electrospinning. An enclosed chamber is necessary
to protect the user from pollutant air caused by solvent evaporation during
the process. It comes with an exhaust fan attached or optionally with a duct
of custom dimension so that it can be connected to an exhaust duct
available onsite. CYKY’s Fume Hood also has an option for
in-built heater capable to provide a temperature up to 45℃. An independent PID controller ensures precise control of
temperature. A common electronic control unit for all the devices in the
electrospinning system is integrated within the hood. The fume Hood has transparent side walls
and front door shield made of float glass. This ensures good visibility of
the process. High intensity light from the optional halogen lamp illuminates
the nanofibers being spun on its way to the target. The table top is made of
granite which makes the cleaning process easy. |
1.Standalone unit with in-built power
supply and wiring for the heater, lighting and exhaust 2.Transparent glass windows on three
sides for easily monitoring the electrospinning process 3.Foot print:1200mm*850mm* 1520 mm 4.Construction Material: Stainless Steel,
Aluminium & Glass 5.Epoxy coated for electrical insulation 6.Ambient to 40℃ temperature
control 7.Exhaust fan ventilation at the top of
the hood which can be connected to an exhaust outlet available at the
customer facility. |
Accessories
a. Normal Glass Syringe
b. Teflon Tube
c. Spare Needle
Optional:UV
Curing Lamp
A special 10W 254nm UV light can be added
on top of the rotating collector drum which helps to cure the spun fibers.
It can be switched on during the operation
or when fiber spun is completed on the collector drum.
As the UV light is harmful for our skin and
eye, the glass surfaces of the chamber is protected with special coatings to
reflect maximum UV.
The controller is also provided with an
ON/OFF Switch for the UV Lamp.