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Nano Fiber Electrospinning Unit CY-NFES-040B
CY-NFES-040B Electro-spinning equipment is
a compact version for Nano fiber Electro spinning. A unique support structure
made of steel pipes is provided along with the equipment which when screwed and
fixed together can be used as a sturdy support for the Nano fiber
electrospinning unit.
Features of nano fiber electrospinning
unit:
1. Cabin Heating: Up to 45°C using 1000
watt coil heater
2. The chamber is provided with Residual
Charge Discharge Stick which is used for static removal.
3. Safety switch provided to switch off
H.V. Power supply when door is opened.
4. LED cabin lighting and back light to
view Needle tip and electro spin process.
5. Exhaust fan is provided for solvent
vaporization. It is also used for cooling down the equipment after spin
process.
6. Emergency stop is provided on the
control panel to stop the equipment where there is any emergency.
7. Coaxial spinneret: Our Nano fiber
electrospinning unit equips Coaxial spinneret which helps to produce Hollow
nanofibers and Core / Sheath nanofibers. This technology can also be used to
combine different characteristics of each polymer into one fiber.
8. Graduation scale provided on the granite
surface in X & Y direction which helps the end-user to achieve repetitive
results by marketing the positions of syringe pump and target.
9. User friendly software enables PC
interfacing that helps the regulation and control of various features like
Rotating mandrel speed, Spin Duration, Syringe pump flow rate, XY target
movement etc.
10. Rotating Mandrel targets of varying
diameters, Stationary target and Reciprocating XY target provided with the
system.
11. System hood has features like Exhaust
fan, halogen lighting and transparent door for monitoring electrospinning
process.
12. Built-in Arc Protection Circuit
Specifications of nano fiber
electrospinning unit:
Item |
Detail |
Specifications |
High Voltage Power Supply |
CY-NFES-040 comes with high voltage power
supply. It has 0 - 30kV output voltage range with a maximum current capacity
of 0.5mA. Output voltage and current can be set using front panel knobs and
readout from the digital panel meters. |
1.0 - 30kV Single Output, 0.5mA max
Current 2.Digital Voltmeter and Current meter 3.Static Removal Device - Shorting Stick 4. Constant current / Constant Voltage
mode of operation 5.Built-in ARC Circuit Protection |
Independently Controlled Dual Channel
Syringe Pump |
CYKY’S CY-SPLF4 model syringe pump
provides independent control of two dual channel syringe pumps. The speed and
flow rate can be changed on both to achieve custom fabrications of fibers. The Syringe pump also can be moved to and
fro in X axis. The maximum travel distance is 200mm. The movement is
controlled via PC. It can operate with standard
off-the-shelf syringes made of plastic, glass or stainless steel. The
microprocessor based control circuit can render a flow rate of 0.4 µl/hr to
650 ml/hr (with 5ml Syringe). The syringe diameter, spin duration or the
target volume can be set by the user through the ElectroSpinner software
interface. |
1.To dispense from standard disposable or
glass syringes from 2.5 to 60ml 2. Syringe holder made of insulating
material to work under high voltage conditions 3.Motor control through microcontroller
to control and indicate flow rate 4.Four syringe dispensing system 5.PC based control with documentation of
parameters like syringe diameter, flow rate, spray duration etc. 6.Manual height adjustment platform to
vary the pump height according to the target height. |
Rotating Mandrel |
Rotating mandrels which comes with the
electrospinning unit can be used as a target to get an aligned continuous
mesh of nanofiber. It has a speed range of 300rpm to 4000rpm suitable
for electrospinning. Grounding of the mandrel to the HV power supply
is attained through a carbon brush contact. The rotating mandrel has a speed
stability of +/- 1%. CYKY’s CY-RM-01 is a high speed rotating mandrel
assembly which works with CY-MN series mandrels of 2mm to 100mm diameter and
is of 200mm length. No. of mandrels supplied are 100mm, 75mm, 50mm, 25mm,
15mm, 12mm, 6mm, 4mm, 2mm. |
1.Stainless steel drums of different
sizes 2.Rotational Speed: 300 - 4000 rpm 3.Grounding facility: Available 4.Actuator:Microprocessor controlled BLDC
motor with hall sensor feedback 5.Speed stability: +/- 1% 6.PC based control with documentation of
speed and duration |
Y Plate Collector & Stationary Target |
This collector can be used as Stationary
target or as Y plate collector. The stationary target which acts as a
collector of electro spun nanofibers, is made of stainless steel plate such
that it can be held vertically on a table top. It also has connector for
grounding. Using a stationary target alone cannot
attain a uniform density of fibers, as most of the fiber is collected around
the point orthogonal to the syringe needle. Combined with X movement provided
on the syringe pump, the Y translation stage on the target keeps the target
move through a commanded motion profile. Depending on the motion profile,
fibers get collected uniformly on the target. The motion profile can be
created using a series of commands available in the software. |
1.Plate Dimension 250 x 175 x 3mm 2.Plate Material: Stainless Steel 3.Grounding Facility: Available 4.Programmable Y motion profile to
control the nano fiber deposition characteristics 5.PC based motion control with
documentation of parameters like speed, traverse, motion profile and duration |
Spinneret |
a. Needle Spinneret The Flat tipped metal needles are
provided for the easy flow of the nano fibers. The high voltage is connected
to the tip of the needle using metal clips. |
b. Co axial Spinneret The Coaxial spinneret provides
simultaneous flow of two different solutions. This helps to produce Hollow
nanofibers and Core / Sheath nanofibers. |
Fume Hood |
CYKY’s CY-FH-02 model fume hood provides
an enclosed atmosphere for electrospinning. An enclosed chamber is necessary
to protect the user from pollutant air caused by solvent evaporation during
the process. It comes with an exhaust fan attached or optionally with a duct
of custom dimension so that it can be connected to an exhaust duct available
onsite. CYKY’s Fume Hood also has an option for
in-built heater capable to provide a temperature up to 45℃. An independent
PID controller ensures precise control of temperature. A common electronic
control unit for all the devices in the electrospinning system is integrated
within the hood. The fume Hood has transparent side walls
and front door shield made of float glass. This ensures good visibility of
the process. High intensity light from the optional halogen lamp illuminates
the nanofibers being spun on its way to the target. The table top is made of
granite which makes the cleaning process easy. |
1.Standalone unit with in-built power
supply and wiring for the heater, lighting and exhaust 2.Transparent glass windows on three
sides for easily monitoring the electrospinning process 3.Foot print: 1000mm x 800mm x 1672 mm 4.Construction Material: Stainless Steel,
Aluminium & Glass 5.Epoxy coated for electrical insulation 6.Ambient to 40℃ temperature
control 7.Exhaust fan ventilation at the top of
the hood which can be connected to an exhaust outlet available at the
customer facility. |
Accessories
a.Normal Glass Syringe
b.Glass Syringe with tube connector
c.Spare Needle
d.Teflon Tube
Optional:UV
Curing Lamp
A special 10W 254nm UV light can be added
on top of the rotating collector drum which helps to cure the spun fibers.
It can be switched on during the operation
or when fiber spun is completed on the collector drum.
As the UV light is harmful for our skin and
eye, the glass surfaces of the chamber is protected with special coatings to
reflect maximum UV.
The controller is also provided with an
ON/OFF Switch for the UV Lamp.