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Automatic precision diamond wire cutting machine
The automatic diamond wire cutting machine
is suitable for cutting materials with different hardness, such as ceramics,
crystals, glass, metals, rocks, thermoelectric materials, infrared optical
materials, composite materials and biomedical materials. It is mainly used for
processing large-sized precious materials, and the cutting size can reach
24".
CY-DWC300-A automatic diamond wire cutting
machine is especially suitable for cutting large-size samples. It can also be
used for cutting seed crystals of artificial crystal materials such as silicon,
white sapphire, and sapphire, as well as square cutting of silicon crystals and
sapphire crystals. When used in the slicing of precious gemstones and
biological plasticized specimens, not only the slits are small, but the quality
of the cut pieces is excellent, which greatly improves the utilization rate of
materials.
The CY-DWC300-A automatic diamond wire
cutting machine is a continuous cutting diamond wire cutting machine. After the
cutting program is set, the sample is continuously fed without manual
adjustment. The size of the sample after cutting has high accuracy, within the
range of ±10μm.
The cutting wire of CY-DWC300-A automatic
diamond wire cutting machine adopts a single wire reciprocating movement mode,
the length of the usable wire is long (≤270m), the service life of the wire is
long, and the cutting efficiency is greatly improved.The tensioning wheel
adopts pneumatic tensioning mode, and the air pressure can be adjusted
according to the thickness of the wire diameter. When the wire diameter used is
too small, it can also effectively protect the cutting wire without breaking
due to excessive tension. This machine is especially suitable for the cutting
of large samples, especially the cutting of samples over 12".
Technical parameters of diamond wire
cutting machine:
Name |
Automatic
diamond wire cutting machine |
Model |
CY-DWC300-A |
Features |
1.
The cutting size can reach 24". (max) 2.
The main motor drives the diamond cutting line to move downward at a constant
speed, and the material is fixed on the worktable to ensure stable cutting. 3.
The worktable can be adjusted by 360° rotation manually or through program
control. 4.
The pneumatic tensioning system is adopted and imported pneumatic components
are used to make the tensioning force more stable and reliable. 5.
PLC program control system and large-size touch screen make the operation
simple and quick. 6.
Various tooling fixtures can be designed according to your needs. |
Functions |
1.
Ceramic materials: alumina ceramics, zinc oxide ceramics, zirconia ceramics,
target ceramics, honeycomb ceramics, semiconductor ceramics, conductive
ceramics, non-conductive ceramics, etc; 2.
Crystal material: graphite, silicon crystal (solar polysilicon,
monocrystalline silicon), sapphire, alumina crystal, infrared glass crystal,
alumina crystal, silicon carbide crystal, cesium iodide crystal, etc.; 3.
Glass materials: chalcogenide glass, optical glass, quartz glass, infrared
glass, glass tube, etc.; 4.
Metal materials: iron, aluminum, copper, titanium alloy, magnesium alloy and
other metals and alloys, non-ferrous metals (zinc sulfide, ferrite), etc.; 5.
Composite materials: PVC board, carbon fiber composite material, glass fiber
composite material, etc. 6.
Rock materials: precise sections of natural rocks, jade, meteorite, Peicui,
agate and other high-value materials; geological optical slices, geological
thin sections (sedimentary rocks, magmatic rocks, metamorphic rocks, ores),
etc.. 7.
Thermoelectric materials: bismuth telluride, lead telluride, silicon
germanium alloy, etc. 8.
Infrared optical materials: zinc selenide, zinc sulfide, silicon, germanium
and other crystals 9.
Biomedical materials:Bioplasticization specimen sections (human animal
organs, jaw joint sections of soft and hard tissues, implant observation,
tooth crown and bridge, teeth and other histological specimens); Combined
sections of soft and hard tissues in orthopedics department (fresh tissues
and hard tissues such as femur, hip joint and vertebral body, bone
histological samples with implants, etc.); Cardiac
and cerebrovascular stent section, stone section and other medical tissue
sections; |
Parameters |
1.
Power supply: 220 V 50 Hz; 2.
Power: < 550W (max); 3.
Spindle motor: AC frequency conversion motor, Power 400W; 4.
Y, Z, R axis motor: precision stepping motor; 5.
Cutting wire speed: 0-8m / s adjustable, digital display; 6.
Total length of cutting line: ≤ 150m; 7.
Cutting line diameter: ≤ 0.45mm; 8.
Y axis travel: ≤ 300 mm, digital display; 9.
Z axis travel: ≤ 300 mm, digital display; 10.
Y, Z axis feed indication accuracy: 0.01mm; 11.
Worktable angle: 0-360°, resolution 0.01°, digital display; 12.
Repeated positioning accuracy of worktable: < 0.032° 13.
Cutting sample size: Ø 300 mm × 300 mm (max); 14.
Tension system: pneumatic tension, tension pressure adjustment range 0-1mpa; 15.
Safety control device: self stop and emergency stop switch of line break |
Specifications |
Size: 1000mm×900mm×1700mm |
Weight |
About
500kg |